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Thermal Spray Coating Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Thermal Spray Coating Product List

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[Product Example] Wear-resistant and restorative coating for equipment and parts

By performing thermal spray coating, it is possible to extend the lifespan, allowing for parts replacement and cost reduction!

The thermal spraying technology, a type of surface treatment, is expected to create added value through cost reduction by extending the lifespan of production equipment parts and restoring shapes, as well as by providing new functionalities. Our company has numerous achievements in enhancing the wear resistance of components such as pouring cups and sand conveying screws, as well as in restoring dimensions of motor shafts. We offer custom specifications tailored to product needs, accommodating various materials, dimensions, shapes, and applications, so please feel free to contact us. 【Product Examples】 ■ Pouring Cups ■ Shot Blades ■ Sand Conveying Screws ■ Casting Sand Mixing Mixer Blades ■ Paddles *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Processing Contract

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Thermal spray coating (wear resistance, shape restoration, creation of new functions)

This is a surface treatment technology that addresses issues related to machinery and production equipment through a variety of parameters involving heat sources (thermal spray devices), thermal spray materials, thermal spray coatings, and substrates.

"Thermal spraying" is a type of surface treatment technology that involves melting or softening a spray material (such as metals or ceramics) adjusted according to the purpose, using a heat source like electricity or gas, and then atomizing it into fine particles that collide with the surface of the target object. This process causes the flattened particles to solidify and accumulate, forming a coating. It is possible to impart many functions, such as extending the lifespan of production equipment parts, reducing costs through shape restoration, and improving productivity by modifying the surface of materials. We have numerous examples of how our thermal spraying technology has proposed and solved various challenges faced by our customers. Please start by requesting a prototype. [Features] - High degree of freedom in material selection - High degree of freedom in coating design - Ability to choose thermal spraying processes according to material and coating design - Capability to form coatings on various substrates and shapes - Custom specifications tailored to product needs *For more details, please refer to the PDF materials or feel free to contact us.

  • Surface treatment contract service
  • Processing Contract

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Simultaneously achieving low-frequency noise reduction and lightweight, compact design [Low-frequency magnetic shielding thermal spraying]

Coating the resin housing prevents low-frequency noise! It features a thermal spray coating that is also resistant to impact and thermal shock!

There are sheet materials and paints for low-frequency magnetic countermeasures, but with thermal spraying, you can achieve complete coverage without concerns about peeling or noise leakage! This thermal spray coating is specialized for low-frequency magnetic shielding and is also resistant to impact and thermal shock. We will provide the optimal coating by making specification changes based on product needs, including cost and effectiveness. ■ To prevent malfunctions caused by low-frequency magnetic fields from motors ■ For resin housings of automotive equipment ■ For electromagnetic wave countermeasures in medical devices ■ To enhance the efficiency of wireless power transmission systems ■ To improve the communication distance of RFID tags It exhibits a magnetic shielding effect of approximately 10 to 50 dB in the frequency range of 500 Hz to 100 kHz (magnetic shielding results based on the KEC method). 【Coating Features】 - Spray coating method allows for film formation on complex-shaped products. - There are no concerns about peeling or electromagnetic wave leakage like with sheet materials. - By applying a coating to resin, it simultaneously achieves low-frequency noise reduction and lightweight, compact design. ★ For a limited time, we are offering a free handbook on low-frequency magnetic shielding coatings! ★ → For details, please download the PDF data from the link below.

  • Anti-static products
  • IC tag
  • Other machine elements

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Shine Craft's thermal spray coating

Providing IH compatibility with Shine Kogei's thermal spraying.

Thermal spraying is a coating technology that involves melting and accelerating coating materials at high temperatures, causing them to collide with and layer onto the surface of the target object. The characteristics of thermal spraying are as follows: 1) Wide range of substrates … It can be applied to a variety of materials, including metals, plastics, and ceramics. 2) Many options for spray materials … Metals (oxides, carbides), alloys, cermets, etc., can be selected according to the purpose. 3) Partial treatment is possible… It can accommodate masking. 4) Minimal thermal impact on the substrate. 5) On-site application is possible. 【Thermal spraying enables induction heating (IH)】 By thermal spraying nickel or iron materials, it is possible to impart IH compatibility to materials that typically do not respond to IH. For example, by thermal spraying the inner surface of a clay pot, it becomes possible to cook using an IH stove.

  • others

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Japan Coating Industry Co., Ltd. Business Introduction

The "always fresh" ceramic coating that NCI has continued to evolve.

Nihon Coating Industry has nurtured ceramic thermal spraying technology, which originated from aerospace engineering, for half a century. Please utilize it to enhance the functionality of machinery that increasingly improves the characteristics of ceramics such as heat resistance, thermal insulation, corrosion resistance, wear resistance, electrical insulation, and non-stick properties, contributing to maintenance-free operations. Thermal spraying is a surface modification technology that can simultaneously regenerate parts and impart functions. This regeneration and function impartation is the foundational technology that supports the effective use of limited resources. We encourage you to utilize Nihon Coating Industry's thermal spraying technology to solve your company's challenges. 【Business Activities】 ○ Construction, processing, and sales of various coatings ○ All related businesses associated with the above For more details, please contact us or download the catalog.

  • Coating Agent
  • Processing Contract

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Japan Coating Industry Co., Ltd. Coating Handbook

No harmful substances used! It is a dry process and a coating method with a low environmental impact.

The ceramic thermal spraying by Nippon Coating Industry Co., Ltd. is widely used in various fields, including the aerospace industry, automotive industry, various machinery industries, electrical and electronic industries, chemical industrial plants, marine development, and the energy industry. Its excellence has been proven by numerous achievements, and its applications are continually expanding. To enhance the functionality of advanced machinery and achieve free maintenance, please make use of the technology from Nippon Coating Industry. 【Features of Thermal Spraying Method】 ○ Wide selection range of base materials and spraying materials ○ Fast film formation speed ○ No restrictions on processing dimensions ○ Minimal thermal impact on the base material ○ Dry process with low environmental burden For more details, please contact us or download the catalog.

  • Coating Agent
  • Processing Contract

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What is thermal spraying coating that you can't ask about now? *Technical handbook available.

I will provide a detailed introduction to the classification of the thermal spraying process, thermal spraying processing steps, and the substrate (treated material)!

This document provides a detailed introduction to thermal spray coating technology. It includes abundant information on the classification of spray processes, spray materials, spray coatings, and substrates. Thermal spraying is a processing method that creates a coating by spraying molten metals, ceramics, etc., onto a substrate using heat sources such as combustion gases, arcs, or plasma, and it is currently used in many industrial fields. [Contents *Excerpt] ■ What is thermal spraying? ■ Classification of spray processes ■ About spray coatings ■ About substrates (treated materials) ■ About the thermal spraying process, etc. ★ If you wish to view the entire document, please contact us through the inquiry section. *For more details, please refer to the PDF document or feel free to contact us.

  • Other contract services
  • Processing Contract

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Cost reduction is possible with long lifespan achieved through thermal spray coating!

We will introduce examples of wear-resistant and restoration coatings for equipment and parts! [Materials available]

The thermal spraying technology, a type of surface treatment, is expected to create added value through cost reduction via "extending the lifespan of parts" and "shape restoration" of production equipment, as well as by providing new functionalities. Our company has numerous achievements in enhancing the wear resistance of products such as pouring cups and sand transport screws, as well as in restoring the dimensions of motor shafts. We offer custom specifications tailored to product needs, accommodating various materials, dimensions, shapes, and applications, so please feel free to contact us. 【Product Examples】 ■ Pouring Cups ■ Shot Blades ■ Sand Transport Screws ■ Casting Sand Mixing Mixer Blades ■ Paddles *For more details, please refer to the PDF materials or feel free to contact us.

  • Surface treatment contract service
  • Processing Contract

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A must-see for those troubled by corrosion! It is possible to enhance corrosion resistance through thermal spraying coating.

[Presentation of Materials] We would like to introduce a corrosion-resistant coating using thermal spraying for those who want to prevent rust from occurring and take safety measures!

Are you struggling with the corrosion of metal parts in harsh outdoor environments (such as salt damage)? By preventing corrosion and rust, you can save the hassle of replacing parts and significantly reduce lifecycle costs. In addition to weather-resistant thermal spraying on resin (to prevent UV degradation), we contribute to the corrosion protection of bridges, transmission towers, cubicles, and control panels. If you are facing issues with corrosion, please feel free to consult us. [Overview] ■ The sacrificial corrosion protection effect of the coating allows metal parts to be used longer. ■ By creating a ceramic thermal spray coating with additional benefits, the corrosion resistance effect is further enhanced. ■ By applying a thermal spray coating, there is no need to repeatedly purchase expensive metal parts. ■ Corrosion protection for bridges, transmission towers, cubicles, and distribution boards. *For more details, please refer to the PDF materials or feel free to contact us.

  • Surface treatment contract service
  • Processing Contract

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Environmentally friendly surface treatment! "The Best Coating for Repairs" Thermal Spraying and Coating

We assist with "resource conservation and energy saving" through Tokaro's thermal spraying and surface treatment technology!

If you're looking for environmentally friendly surface treatment, thermal spraying, and coating, trust Tocalo. By applying surface treatment, it is possible to coat materials on the surface of components that are stronger and more durable than the base material. This contributes to resource conservation by extending the lifespan of equipment and parts and reducing the frequency of replacements. Not only is it environmentally friendly, but it also achieves cost reductions in new production due to the extended lifespan of components. For example, in repair applications, TLC (Laser Cladding) and TS-3013 are commonly used. By minimizing thermal impact, it allows for localized repairs of worn areas, enabling the reuse of components that would have otherwise been discarded due to the base material's quality or shape, instead of giving up on welding repairs. Optimal surface treatment technology for repairs: 'TS-3013' materials: https://tocalo-download.satori.site/tpr035-00?source=ipros 'TLC technology' materials: https://tocalo-download.satori.site/tpr016-00?source=ipros

  • Heating device

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Introducing examples of coatings for semiconductors and LCD components!

Introducing a case where damage and degradation of components (covering, thermal spraying on quartz, shower plate) inside the device caused by plasma were resolved!

In the semiconductor and liquid crystal industry, manufacturing is carried out in a clean environment, such as in the production lines for IC chips and liquid crystal panels. In such environments, manufacturing equipment is required to have properties like insulation and plasma resistance. Here, we introduce a case where ceramic thermal spraying solved these issues. ■Challenge Components (covering, thermal spraying on quartz, shower plates) within the equipment were damaged and deteriorated due to plasma. ■Proposal We proposed a coating that offers plasma resistance and contamination prevention. ■Effect The damage to components was reduced, their lifespan was extended, and the coating could be regenerated multiple times. This significantly lowered the costs of purchasing new components, which was greatly appreciated.

  • Processing Contract

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Introducing a coating that revitalizes rotary joints!

We would like to introduce a coating that has been revitalized for the rotary joint as a wear prevention measure for the lip seal area!

A lip seal (also known as an oil seal) is a sealing component primarily used to prevent oil and grease from leaking through gaps in rotating shafts or reciprocating shafts. The lip seal wears down due to external environmental factors such as the degradation of lubricating oil, the effects of moisture and chemicals, as well as lubrication and temperature factors. Here, we introduce a case where ceramic thermal spraying was used to solve such wear issues. ■Challenge We want to implement measures against wear in the lip seal area. ■Proposal We propose coating with a compatible ceramic to extend its lifespan. ■Effect The durability increased to more than twice that of conventional seals, which was greatly appreciated.

  • Processing Contract

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